Manufacturing Facility
Our primary manufacturing facility is located at the Lonavala Co-operative Industrial Estate in Nangargaon, Lonavala, Maharashtra. The facility is purpose-built for precision electrical component manufacturing, with dedicated production lines for servo/stepper motors and instrument transformers.
Production is supported by in-house tooling and winding equipment, allowing us to maintain tight control over dimensional accuracy and electrical characteristics across production batches.
Our registered office and sales centre in Mumbai provides direct access to the commercial and industrial buyer community in Maharashtra and across India.
MANUFACTURING LOCATION
Lonavala Co-op Industrial Estate, Maharashtra
SALES & REGISTERED OFFICE
Bhandup Industrial Estate, Mumbai
PRODUCT LINES
Servo/Stepper Motors · Instrument Transformers · Panel Meters
MANUFACTURING STANDARD
IS2705-1992 (Instrument Transformers)
Motor Manufacturing Process
Servo-Step Synchronous / Stepper Motors
01
Core Material Selection
High-grade silicon steel laminations selected and inspected for dimensional accuracy and magnetic properties before production begins.
02
Winding
Precision winding of stator and rotor coils using electrical-grade copper wire. Winding parameters are controlled to meet specified torque and speed characteristics.
03
Assembly
Motor components assembled under controlled conditions. Shaft alignment, bearing fitment, and dimensional checks performed at each stage.
04
Testing & Validation
Each motor is tested for torque output, step accuracy, insulation resistance, and temperature rise before dispatch. Test results are documented.
Transformer Manufacturing Process
Instrument Transformers — Current Transformers
01
Core Formation
Cold-Rolled Grain-Oriented (CRGO) silicon steel formed into a toroidal shape without joints, ensuring optimal magnetic path and accuracy.
02
Winding
Secondary windings applied using high-quality electrical-grade copper wire with polyester tape interlayer insulation for dielectric integrity.
03
Encapsulation
Final insulation applied by ABS moulding, resin casting, or PVC taping depending on the product specification and application requirements.
04
Routine Testing
Every CT undergoes comprehensive routine testing per IS2705-1992. Ratio error, phase error, and burden tests are performed and documented. Test reports available on request.
Panel Meter Manufacturing Process
Digital and Analog Panel Meters — AC & DC
01
Component Selection
High-quality electronic components sourced and inspected for tolerance, rating, and reliability before assembly begins.
02
PCB Assembly
Printed circuit boards assembled with precision soldering and component placement. Each board is inspected for solder quality and correct component orientation.
03
Calibration
Each meter is calibrated against reference standards for accuracy across the full measurement range. AC and DC calibration performed separately as required.
04
Final Testing
Completed meters undergo functional testing, display verification, and input/output accuracy checks before being cleared for dispatch.
Quality Assurance
Quality control is embedded at every stage of our production process — not only at the end. Each unit is inspected at multiple checkpoints before final testing and dispatch.
For instrument transformers, comprehensive routine testing is performed on every unit per IS2705-1992. Detailed test reports are available on request, providing full traceability and transparency for our customers.
Certifications
Our products and quality systems have been independently audited and assessed for compliance with international standards.
CE MARK CERTIFICATION
EU Directive 2009/125/EC
| Certificate No. | US-AGCY-24-04252 |
| Issuing Body | U.S. Certification (IABCERT.NU) |
| Date of Issue | 04 June 2024 |
| 1st Surveillance | 03 June 2025 |
| 2nd Surveillance | 03 April 2026 |
| Valid Until | 03 April 2027 |
Certified products: Servo-SYN AC Synchronous Stepper and DC Servo Motors, Stepper Motors, Digital Panel Meters, Metering Class Low Tension Current Transformers (Bar Primary & Wound Primary).
MANUFACTURING STANDARD
IS2705-1992
| Standard | IS2705-1992 |
| Scope | Instrument Transformers |
| Product Types | Current Transformers |
| Accuracy Classes | 0.1, 0.2, 0.5, 1, 3, 5 |
| Enclosures | Moulded Case, Tape Wound |
All current transformers are designed, manufactured, and tested to IS2705-1992 requirements. Comprehensive routine testing is performed on every unit with documented test reports available on request.